Machine Vision | | Camera Positioning Assembly Application Cases

Time:2021-07-12 Author: hztest

With the rapid development of science and technology, the technology of uncooled detector is becoming more and more mature, long wave infrared uncooled optical system has been widely used in military and civil fields. Since infrared optical materials and mechanical materials will produce thermal changes when the temperature changes, the change of working environment will cause the focal length change of the optical system, the image surface is elegant, and the imaging quality is reduced. In order to eliminate or reduce the influence of temperature change on the optical system imaging, the corresponding compensation technology must be adopted, which is the electric focusing long-wave infrared lens and its working method, not only the structure is reasonable, but also efficient and convenient. The optical system is stable in a large temperature difference range to ensure good imaging quality. Compared with the prior art, the invention has the following advantages: the structure design of the invention is simple, compact, reasonable, the optical system is stable, and the imaging quality is good.

Due to the wide application of this technology, the market demand for electric focusing long infrared lens is gradually increasing, and machine vision plays a crucial role in precision production, through the connection between CCD and external communication, the precise positioning of products can be achieved, the alignment of components, component detection, component size measurement, two-dimensional code recognition, and other components. For many functions that cannot be achieved manually, CCD replaces traditional low-speed and rough manual operations to achieve high-speed, accurate and efficient operations, which not only improves the efficiency of production, but also reduces the cost of input labor.

Electric focus camera assembly CCD application scenario

The front lens A is arranged in the front lens barrel and pressed by the front pressure ring, and the rear lens B is arranged in the back lens barrel and pressed by the back pressure ring. A rotating sleeve is arranged on the outer side of the back end of the front set of mirror barrel, and the rear set of mirror barrel is arranged through the inner side of the back end of the front set of mirror barrel, and the rotating sleeve, the front set of mirror barrel and the back set of mirror barrel are connected together through the CAM guide nail. The rotating sleeve is provided with a curve groove for matching with the CAM guide nail, and the front set of mirror barrel is provided with a straight groove for matching with the CAM guide top, and one end of the CAM guide nail is fixed with the back set of mirror barrel. The other end of the CAM guide pin extends into the curved groove through the straight groove.

A- Front lens A, B- back lens B;

1-Front mirror tube

2-Front pressure ring

3-Rear mirror tube

4-Back pressing ring

5-Rotating sleeve

6-Cam guide pin

7-Convex ring

8-Focusing motor

9-Adjusting gear

10-Potentiometer

11-Limit position contact switch

12-Limit position contact switch

13-Setting screw


Electric focus camera assembly CCD application detection process

Detection requirement

The overall assembly of the camera is completed through ten stations, and the positioning and Angle correction of the product are realized by the mode of the upper and lower camera alignment, and the robot is guided to assemble the product.



Camera front assembly with positioning guidance

Industry application

3C Industry Application Testing

Detection content

Camera front assembly with positioning guidance

Peculiarity

Precise positioning

Effectively reduce the working error


Hardware configuration

Camera: Hztest 500W

Lens: Hztest 50mm industrial lens

Light source: Ring light source


Camera front group rotation sleeve assembly positioning

Industry application

3C Industry Application Testing

Detection content

Camera front group rotation sleeve assembly positioning

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 50mm industrial lens

Light source: Ring light source


Front group rotation kit with rear positioning guide

Industry application

3C Industry Application Testing

Detection content

Front group rotation kit with rear positioning guide

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 50mm industrial lens

Light source: Ring light source



Camera rear group adjustment gear assembly and positioning

Industry application

3C Industry Application Testing

Detection content

Camera rear group adjustment gear assembly and positioning

Peculiarity

Precise positioning

Effectively reduce the working error


Hardware configuration

Camera: Hztest 500W

Lens: Hztest 50mm industrial lens

Light source: Ring light source


Camera rear group convex ring assembly positioning

Industry application

3C Industry Application Testing

Detection content

Camera rear group convex ring assembly positioning

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 50mm industrial lens

Light source: Ring light source


After the rear convex ring assembly positioning correction

Industry application

3C Industry Application Testing

Detection content

After the rear convex ring assembly positioning correction

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 16mm industrial lens

Light source: Ring light source



Camera front and rear assembly positioning

Industry application

3C Industry Application Testing

Detection content

Camera front and rear assembly positioning

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 35mm industrial lens

Light source: Ring light source



Adjust the positioning of screw holes before motor assembly

Industry application

3C Industry Application Testing

Detection content

Adjust the positioning of screw holes before motor assembly

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 35mm industrial lens

Light source: Ring light source


Adjust motor assembly positioning

Industry application

3C Industry Application Testing

Detection content

Adjust motor assembly positioning

Peculiarity

Precise positioning

Effectively reduce the working error

Hardware configuration

Camera: Hztest 500W

Lens: Hztest 35mm industrial lens

Light source: Ring light source



Adjust the positioning of screw holes after motor assembly

Industry application

3C Industry Application Testing

Detection content

Adjust the positioning of screw holes after motor assembly

Peculiarity

High efficiency

Precise positioning

Effectively reduce the working error


Hardware configuration

Camera: Hztest 500W

Lens: Hztest 35mm industrial lens

Light source: Ring light source


Huazhou Intelligence focuses on the research and development and localization of machine vision algorithms and hardware products, with 15 years of experience in the application and research and development of machine vision products, the company has a strong technology, research and development and sales team, covering electronics, automotive, medical, food, aerospace, logistics, railway, port automation and other industries; Independent products include industrial cameras, industrial lenses, visual light sources, intelligent cameras, code readers, visual algorithms library, visual controllers, and system integration, striving to realize the whole industry chain layout of hardware, software, core algorithms and solutions in the machine vision industry.

The company was rated as "high-tech enterprise" and obtained more than 100 utility model patents, 2 invention patents, and more than 100 computer software Copyrights.

Company vision: Focus on machine vision, help Huaxia intelligent manufacturing!



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